Welding Waya Madaidaicin Nau'in Zana Bench/Welding Wire Drawing Machines
Max.Adadin Toshe: | 15 |
Takaddun shaida: | ISO |
Yanayi: | Sabo |
Aiki: | Don Sa Wayar Karfe Ta Zama Sirara |
Launi.: | Abokin ciniki ya yanke shawara |
Lokacin Bayarwa: | Kwanaki 60-90 |
Kunshin sufuri: | Fim ɗin Fim da Akwatin katako |
Lambar HS: | Farashin 8463102000 |
Ƙarfin samarwa: | Saita 100/shekara |
Bayanin Samfura
Injin zana waya madaidaiciya da muke samarwa ana haɓaka ta ta hanyar gabatar da fasahar ƙasashen waje da tsotsewa da narkewa.
Ya dace musamman don kayan aikin zane na waya tare da ƙarfin ƙarfi da buƙatun aiki mai girma don zane mai bushe.Yafi amfani da prestressed karfe strand, karfe igiya, dutsen ado waya, igiya yin waya, na roba karfe waya, bakin karfe waya, samar da gas garkuwa waldi waya, submerged baka waldi waya da sauran kayayyakin.A diamita na zane reel na wannan jerin waya zane inji ne ф350-ф1200mm, da diamita na mai shigowa waya iya isa ф16mm, da kuma m diamita na mai fita waya iya zama ф0.7mm.Wannan kayan aiki yana da ayyuka iri-iri kamar tattaunawa na injin-na'ura, kariyar yanayin zafin jiki, matsananciyar ruwa mara kyau, ƙidayar mita, ƙararrawa cikakke, da nunin kuskure.Tsarin watsawa yana ɗaukar mai rage haƙori mai ƙarfi + kunkuntar bel mai alaƙa da V ko madaidaicin turbo mai nannade biyu + V-haɗe-haɗe-haɗe-haɗe, ƙaramin amo: duk reels suna sanyaya ruwa tare da tsaga, an haɗa shi tare da sanyaya iska. , da kuma sanyaya sakamako yana da kyau sosai.Speed tsari yanayin baka AC mitar hira da Siemens PLC ne wani nau'i na zane kayan aiki da high dace, dace aiki, babban mataki na aiki da kai da kuma fadi da kewayon tsari.
Babban Ma'aunin Fasaha:
Abubuwa | Naúrar | LZ9-12/1200 | LZ10/800 | LZ9/700 | LZ10/560 | LZ10/400 |
Reel diamita | mm | 900 | 800 | 700 | 560 | 400 |
Zana hanya | lokaci | 9-12 | 10 | 9 | 10 | 10 |
dia mai shigowa | mm | Φ14-8 | Φ10-8 | Φ8-6.5 | Φ6.5-5.5 | Φ14-8 |
dia mai fita | mm | Φ5-3 | Φ4-3 | Φ3-2.5 | Φ2-1.8 | Φ1-0.8 |
Layin darwing waya | m/min | 300 | 360 | 480 | 720 | 840 |
Ƙarfin mai shigowa | Mpa | ≤1300 | ≤1300 | ≤1300 | ≤1300 | ≤1300 |
Jimlar matsawa | % | 87.24-85.94 | 84-85.94 | 85.94-85.21 | 90.53-89.29 | 87.24-84 |
Matsakaicin matsawa | % | 20.48-19.58 | 18.42-19.58 | 19.58-19.13 | 21.00-20.02 | 18.61-16.74 |
Ƙarfin mota ɗaya | Kw | 110-90 | 90-55 | 75-55 | 37-22 | 15-7.5 |
Tsarin samarwa:
Low carbon karfe waya sanda --- High pay-off frame --- Mechanical derusting --- madaidaiciyar layi waya zane inji ---Tension Na'urar --- waya daukar-up inji
Frame
Ita ce tushen duka na'urorin injin zane.Ana welded da farantin gindi, lankwasa karfe, karfe sashi.Dukkan kayan an tsara su lafiya isa don haɓaka rigidity.
sarrafa firam:
Firam ɗin yana tsaye akan farantin walda na musamman, walda karfe azaman tushe na farantin ƙasa.Sa'an nan kuma yi low zafin jiki tempering da jijjiga jiyya don kawar da walda danniya.
Madaidaicin mashin ɗin sanyi shine muhimmin mahimmanci don gane zane mai sauri.Yi aikin niƙa don jirgin ƙasa da haɗin haɗin firam.Sa'an nan kuma matsa babban rami da dunƙule rami na hawa saman.
Machining ya ƙare ƙungiyar rufe firam ɗin a cikin shagon zanen, jin zafi da tsatsa da kuma yin gogewa da ɓarna.
A ƙarshe, fenti na topcoat na biyu zanen bisa ga launi na abokin ciniki, jira harhadawa.
Tsarin Capstan
Material ne ZG45 karfe simintin gyaran kafa babu jiki, bayan quenching da tempering jiyya, HB250.Tona zurfin 5mm akan saman aiki na capstan, sannan narke tungsten, cobalt carbide, walda mai rufi.Sa'an nan m lathing, daidai lathing, nika da polishing, surface roughness iya isa zuwa 0.08μm, hardening Layer tsawo 300mm, zurfin fiye da 3mm, HRC 58-62.
Duk surface na capstan aka sarrafa ta lathe, wadanda ba lamba da kuma aiki surface ta roughness ne 6.3μm, capstan ciki bango sprays tutiya, iya yadda ya kamata rage samuwar sanyaya ruwa sikelin.
Capstan spindle rami a kan axis doke up haƙuri ne ± 0.03μm, capstan tsauri ma'auni matakin ne G6.3.
Duk surface na capstan aka sarrafa ta lathe, wadanda ba lamba da kuma aiki surface ta roughness ne 6.3μm, capstan ciki bango sprays tutiya, iya yadda ya kamata rage samuwar sanyaya ruwa sikelin.
Capstan spindle rami a kan axis doke up haƙuri ne ± 0.03μm, capstan tsauri ma'auni matakin ne G6.3.
Capstan sanyaya
Babban shaft na capstan an kafa shi da jaket na ruwa na sama, a ƙasa akwai ƙafar ruwa.Ana ɗora Capstan akan sandar, ƙananan ɓangaren jaket na ruwa da bangon ciki na capstan suna samar da ajiyar ruwa na 10-15mm.Ruwa mai sanyaya da kewayawa daga sama ko jaket ɗin ruwa zuwa bangon ciki na capstan, gidan ruwan yana cike da ruwan sanyaya zai sanyaya isasshe kwantar da wayan ƙarfe da aka ji rauni.Lokacin da capstan ke juyawa, tsagi mai karkace zai sa ruwan sanyi ya tashi, sannan ya gangara tare da bangon capstan, ya watsar da ruwan ta babban kanti, yana samar da yanayin sanyaya ruwa mai kyau.
Zane Yana Mutu
Zane ya mutu, ban da naɗaɗɗen da aka gama, duk suna jujjuya kusan 8 ° don kiyaye iyakar adadin layukan ƙira da waya kai tsaye zuwa.Tuning rollers suna amfani da hana ja da waya, don rage ƙarfin jawo mold.
Akwatin Die yana welded tsarin, zuwa cikin rami biyu.The jagora abin nadi da aka saka a cikin gefe don tabbatar da cewa karfe waya iya mike a cikin zane mutu, mutu mariƙin ya kamata a gyara zuwa waya tangent don shigar da zane Rolls tuning abin nadi shigar a karshen shigarwa na mold tushe tuning yi da wani karamin Silinda. sanya iko, kunna jujjuyawar abin nadi, ta yadda daidaitaccen siginar fitarwa na firikwensin don daidaita saurin canji.Tunatar da tashin hankali na waya ta hanyar daidaita canjin yanayin iska, kewayon tsari 0.15-0.6Mpa.Akwatin ƙirar kuma an sanye da na'urar motsa jiki.Tuna abin nadi gefen akwatin mold, gear reducer single-phase capacitance capacitance motor ta cikin sprocket, iko ya wuce ga hannu mai motsawa don motsa akwatin mold, lubrication foda, ba tare da agglomeration yana shafar lubrication ba.
Garkuwar tsaro
Garkuwar tana amfani da tsarin rufaffiyar gabaɗaya wanda ke welded sashe karfe da farantin karfe.Facade yana ƙirar hopper da taga mai haske tare da farantin polycarbonate kauri 10mm.Yi amfani da ɗigon robar da ke kewaye da garkuwa don karewa da zama maƙalli.
Fulcrum zane ma'aunin bazara inji, ta hanyar daidaita ma'auni spring pivot matsayi, na iya cimma garkuwa an rufe ɗauka da sauƙi.
An samar da garkuwa tare da maɓalli mai kariya.Na'ura ce don gane kullewar injina a lokacin gudu.(Lokacin da na'ura ke gudana tare da bude garkuwa, na'urar tana sauke gudu ko yin parking nan da nan, ta dawo daidai bayan rufe ta. Lokacin da ya buɗe, na'urar tana iya gudu kawai.)
Raw MaterialsNa Ekayan aiki
Ƙananan Karfe Carbon 1006,1008,1010, Ƙarfin ƙarfi daga 360-400N/mm².Matsakaicin Karfe Carbon 1012,1018, Ƙarfin ƙarfi 400-500N/mm²
Nuna samfuran kayan aiki
Ekayan aikiNunawa